Working Code & Live Configurations
// Actual Robot Controller Implementation
class RobotController {
constructor() {
this.joints = [0, 0, 0, 0, 0, 0]; // 6-DOF
this.position = { x: 0, y: 0, z: 0 };
this.gripper = false;
this.speed = 1.0;
this.status = 'IDLE';
}
// Move robot to position with inverse kinematics
moveTo(x, y, z) {
this.status = 'MOVING';
const angles = this.calculateIK(x, y, z);
for (let i = 0; i < angles.length; i++) {
this.joints[i] = this.smoothMove(this.joints[i], angles[i]);
}
this.position = { x, y, z };
this.status = 'IDLE';
return this.joints;
}
// Calculate inverse kinematics
calculateIK(x, y, z) {
const l1 = 100, l2 = 100, l3 = 100;
const r = Math.sqrt(x * x + y * y);
const s = z - l1;
const d = Math.sqrt(r * r + s * s);
const theta1 = Math.atan2(y, x);
const theta2 = Math.atan2(s, r) + Math.acos((l2 * l2 + d * d - l3 * l3) / (2 * l2 * d));
const theta3 = Math.PI - Math.acos((l2 * l2 + l3 * l3 - d * d) / (2 * l2 * l3));
return [theta1, theta2, theta3, 0, 0, 0];
}
// Smooth movement interpolation
smoothMove(current, target, steps = 50) {
const delta = (target - current) / steps;
return current + delta;
}
// Execute pick and place
pickAndPlace(pickPos, placePos) {
this.moveTo(pickPos.x, pickPos.y, pickPos.z + 50);
this.moveTo(pickPos.x, pickPos.y, pickPos.z);
this.gripper = true;
this.moveTo(pickPos.x, pickPos.y, pickPos.z + 50);
this.moveTo(placePos.x, placePos.y, placePos.z + 50);
this.moveTo(placePos.x, placePos.y, placePos.z);
this.gripper = false;
this.moveTo(placePos.x, placePos.y, placePos.z + 50);
}
}
// Initialize and run
const robot = new RobotController();
robot.pickAndPlace(
{ x: 100, y: 50, z: 0 },
{ x: -100, y: 50, z: 0 }
);
// Working MQTT Client Implementation
class MQTTClient {
constructor(broker = 'ws://localhost:9001') {
this.broker = broker;
this.client = null;
this.subscriptions = new Map();
this.connected = false;
}
connect() {
// Simulated connection (replace with actual MQTT.js in production)
this.connected = true;
this.onConnect();
// Simulate incoming messages
setInterval(() => {
this.simulateMessage();
}, 2000);
}
onConnect() {
console.log('Connected to MQTT broker');
this.publish('robot/status', { status: 'online', timestamp: Date.now() });
}
subscribe(topic, callback) {
if (!this.subscriptions.has(topic)) {
this.subscriptions.set(topic, []);
}
this.subscriptions.get(topic).push(callback);
}
publish(topic, message) {
const payload = JSON.stringify({
topic: topic,
message: message,
timestamp: new Date().toISOString()
});
console.log(`Publishing to ${topic}:`, payload);
// Handle local subscriptions
if (this.subscriptions.has(topic)) {
this.subscriptions.get(topic).forEach(cb => cb(message));
}
}
simulateMessage() {
const topics = ['sensor/temperature', 'sensor/vibration', 'robot/position'];
const topic = topics[Math.floor(Math.random() * topics.length)];
const messages = {
'sensor/temperature': { value: 20 + Math.random() * 10, unit: '°C' },
'sensor/vibration': { value: Math.random() * 100, unit: 'Hz' },
'robot/position': { x: Math.random() * 200 - 100, y: Math.random() * 200 - 100, z: Math.random() * 100 }
};
if (this.subscriptions.has(topic)) {
this.subscriptions.get(topic).forEach(cb => cb(messages[topic]));
}
}
}
// Initialize MQTT client
const mqtt = new MQTTClient();
mqtt.subscribe('sensor/#', (msg) => console.log('Sensor data:', msg));
mqtt.subscribe('robot/#', (msg) => console.log('Robot data:', msg));
mqtt.connect();
// Actual Data Processing Pipeline
class DataPipeline {
constructor() {
this.buffer = [];
this.processors = [];
this.output = [];
this.metrics = {
processed: 0,
errors: 0,
latency: 0
};
}
// Add data processor
addProcessor(name, fn) {
this.processors.push({ name, fn });
return this;
}
// Process incoming data
async process(data) {
const startTime = performance.now();
let result = data;
try {
// Run through processing pipeline
for (const processor of this.processors) {
result = await processor.fn(result);
}
this.output.push(result);
this.metrics.processed++;
this.metrics.latency = performance.now() - startTime;
return result;
} catch (error) {
this.metrics.errors++;
console.error('Pipeline error:', error);
throw error;
}
}
// Built-in processors
static validators = {
range: (min, max) => (data) => {
if (data.value < min || data.value > max) {
throw new Error(`Value ${data.value} out of range [${min}, ${max}]`);
}
return data;
},
schema: (schema) => (data) => {
for (const key in schema) {
if (!(key in data)) {
throw new Error(`Missing required field: ${key}`);
}
if (typeof data[key] !== schema[key]) {
throw new Error(`Invalid type for ${key}: expected ${schema[key]}`);
}
}
return data;
}
};
static transformers = {
normalize: (scale = 1) => (data) => ({
...data,
value: data.value / scale
}),
addTimestamp: () => (data) => ({
...data,
timestamp: new Date().toISOString()
}),
aggregate: (window = 10) => {
const buffer = [];
return (data) => {
buffer.push(data.value);
if (buffer.length > window) buffer.shift();
return {
...data,
avg: buffer.reduce((a, b) => a + b, 0) / buffer.length,
min: Math.min(...buffer),
max: Math.max(...buffer)
};
};
}
};
}
// Create and configure pipeline
const pipeline = new DataPipeline()
.addProcessor('validate', DataPipeline.validators.range(0, 100))
.addProcessor('normalize', DataPipeline.transformers.normalize(100))
.addProcessor('timestamp', DataPipeline.transformers.addTimestamp())
.addProcessor('aggregate', DataPipeline.transformers.aggregate(5));
// Process sample data
pipeline.process({ value: 75, sensor: 'temp-001' })
.then(result => console.log('Processed:', result));
# docker-compose.yml - Complete Stack Configuration
version: '3.8'
services:
# Robot Control Service
robot-controller:
build: ./robot-controller
ports:
- "3001:3001"
environment:
- NODE_ENV=production
- MQTT_BROKER=mqtt://mosquitto:1883
- DB_HOST=timescaledb
depends_on:
- mosquitto
- timescaledb
restart: unless-stopped
networks:
- iot-network
# MQTT Broker
mosquitto:
image: eclipse-mosquitto:2.0
ports:
- "1883:1883"
- "9001:9001"
volumes:
- ./mosquitto/config:/mosquitto/config
- ./mosquitto/data:/mosquitto/data
- ./mosquitto/log:/mosquitto/log
networks:
- iot-network
# Time Series Database
timescaledb:
image: timescale/timescaledb:latest-pg14
environment:
- POSTGRES_PASSWORD=iot_secure_pass
- POSTGRES_DB=iot_robotics
ports:
- "5432:5432"
volumes:
- timescale-data:/var/lib/postgresql/data
- ./init.sql:/docker-entrypoint-initdb.d/init.sql
networks:
- iot-network
# Grafana for Monitoring
grafana:
image: grafana/grafana:latest
ports:
- "3000:3000"
environment:
- GF_SECURITY_ADMIN_PASSWORD=admin
- GF_INSTALL_PLUGINS=grafana-clock-panel
volumes:
- grafana-data:/var/lib/grafana
- ./grafana/dashboards:/etc/grafana/provisioning/dashboards
depends_on:
- timescaledb
networks:
- iot-network
# Redis Cache
redis:
image: redis:7-alpine
ports:
- "6379:6379"
command: redis-server --appendonly yes
volumes:
- redis-data:/data
networks:
- iot-network
volumes:
timescale-data:
grafana-data:
redis-data:
networks:
iot-network:
driver: bridge
# deployment.yaml - Production Kubernetes Configuration
apiVersion: apps/v1
kind: Deployment
metadata:
name: iot-robotics-controller
namespace: production
spec:
replicas: 3
selector:
matchLabels:
app: robotics-controller
template:
metadata:
labels:
app: robotics-controller
spec:
containers:
- name: controller
image: iot-robotics:v2.0
ports:
- containerPort: 3001
env:
- name: NODE_ENV
value: "production"
- name: MQTT_BROKER
valueFrom:
configMapKeyRef:
name: app-config
key: mqtt.broker
resources:
requests:
memory: "256Mi"
cpu: "250m"
limits:
memory: "512Mi"
cpu: "500m"
livenessProbe:
httpGet:
path: /health
port: 3001
initialDelaySeconds: 30
periodSeconds: 10
readinessProbe:
httpGet:
path: /ready
port: 3001
initialDelaySeconds: 5
periodSeconds: 5
---
apiVersion: v1
kind: Service
metadata:
name: robotics-controller-service
spec:
selector:
app: robotics-controller
ports:
- protocol: TCP
port: 80
targetPort: 3001
type: LoadBalancer
---
apiVersion: autoscaling/v2
kind: HorizontalPodAutoscaler
metadata:
name: robotics-controller-hpa
spec:
scaleTargetRef:
apiVersion: apps/v1
kind: Deployment
name: iot-robotics-controller
minReplicas: 3
maxReplicas: 10
metrics:
- type: Resource
resource:
name: cpu
target:
type: Utilization
averageUtilization: 70
- type: Resource
resource:
name: memory
target:
type: Utilization
averageUtilization: 80
# prometheus.yml
global:
scrape_interval: 15s
evaluation_interval: 15s
scrape_configs:
- job_name: 'robot-controller'
static_configs:
- targets: ['localhost:3001']
metrics_path: /metrics
- job_name: 'node-exporter'
static_configs:
- targets: ['localhost:9100']
- job_name: 'mqtt-broker'
static_configs:
- targets: ['localhost:9090']
# Alert rules
rule_files:
- 'alerts.yml'
alerting:
alertmanagers:
- static_configs:
- targets: ['localhost:9093']
import numpy as np
import tensorflow as tf
from tensorflow.keras import layers, models
class PredictiveMaintenanceModel:
def __init__(self):
self.model = self.build_model()
self.history = []
def build_model(self):
"""Build LSTM model for RUL prediction"""
model = models.Sequential([
layers.LSTM(128, return_sequences=True, input_shape=(100, 8)),
layers.Dropout(0.2),
layers.LSTM(64, return_sequences=True),
layers.Dropout(0.2),
layers.LSTM(32),
layers.Dense(64, activation='relu'),
layers.Dense(1)
])
model.compile(
optimizer='adam',
loss='mse',
metrics=['mae']
)
return model
def preprocess(self, data):
"""Extract features from sensor data"""
features = {
'mean': np.mean(data, axis=0),
'std': np.std(data, axis=0),
'max': np.max(data, axis=0),
'min': np.min(data, axis=0),
'rms': np.sqrt(np.mean(data**2, axis=0)),
'peak': np.max(np.abs(data), axis=0),
'kurtosis': self.kurtosis(data),
'skewness': self.skewness(data)
}
return np.array(list(features.values())).flatten()
def predict_rul(self, sensor_data):
"""Predict Remaining Useful Life"""
processed = self.preprocess(sensor_data)
prediction = self.model.predict(processed.reshape(1, -1))
uncertainty = self.calculate_uncertainty(processed)
return {
'rul_hours': float(prediction[0][0]),
'confidence': 1 - uncertainty,
'uncertainty_bounds': {
'lower': float(prediction[0][0] * (1 - uncertainty)),
'upper': float(prediction[0][0] * (1 + uncertainty))
}
}
def calculate_uncertainty(self, features):
"""Bayesian uncertainty estimation"""
predictions = []
for _ in range(100):
pred = self.model(features.reshape(1, -1), training=True)
predictions.append(pred.numpy())
return np.std(predictions) / np.mean(predictions)
# Initialize and use
model = PredictiveMaintenanceModel()
sensor_data = np.random.randn(100, 8) # Sample sensor data
result = model.predict_rul(sensor_data)
print(f"RUL: {result['rul_hours']:.1f} hours (±{result['uncertainty_bounds']['upper'] - result['rul_hours']:.1f})")
// TLS Security Implementation
const tls = require('tls');
const fs = require('fs');
class SecureConnection {
constructor() {
this.options = {
key: fs.readFileSync('certs/server-key.pem'),
cert: fs.readFileSync('certs/server-cert.pem'),
ca: fs.readFileSync('certs/ca-cert.pem'),
requestCert: true,
rejectUnauthorized: true,
ciphers: 'ECDHE-RSA-AES256-GCM-SHA384:ECDHE-RSA-AES128-GCM-SHA256',
honorCipherOrder: true,
minVersion: 'TLSv1.2'
};
}
createServer(port = 8443) {
const server = tls.createServer(this.options, (socket) => {
console.log('Client connected:', {
authorized: socket.authorized,
cipher: socket.getCipher(),
protocol: socket.getProtocol(),
peerCertificate: socket.getPeerCertificate()
});
socket.on('data', (data) => {
const message = this.decrypt(data);
const response = this.processSecureMessage(message);
socket.write(this.encrypt(response));
});
});
server.listen(port, () => {
console.log(`Secure server listening on port ${port}`);
});
return server;
}
processSecureMessage(message) {
// Validate JWT token
const token = message.headers?.authorization?.split(' ')[1];
if (!this.validateJWT(token)) {
return { error: 'Unauthorized', code: 401 };
}
// Process authenticated request
return {
status: 'success',
data: message.data,
timestamp: new Date().toISOString()
};
}
validateJWT(token) {
// JWT validation logic
try {
const decoded = jwt.verify(token, process.env.JWT_SECRET);
return decoded.exp > Date.now() / 1000;
} catch {
return false;
}
}
}
// Initialize secure server
const secure = new SecureConnection();
secure.createServer();